
Ball Valves |
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Check Valves |
Strainers |
Forged Steel Valves |
Cast Iron Valves |
Globe Valves |
Gate Valves |
Plug Valves |
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The air release valves shall maintain closed position to prevent the loss of water by the positive seating of a non – corrosive float against a smoothly ground contact surface of the exhaust orifice. It shall automatically provide for the special ball float moves away from the orifice seat. The float shall be free floating within the valve body, linkages or evers attached to the float are not acceptable. The body of the valve shall be cast iron.
INSTALLATION
Once in the system, air will tend to collect at summits in the pipeline and points where the pipe slops changes. Just as important as the proper selection o air release valves is the proper location and installation. Air pockets are generally found just downstream of the area where they are first suspected due to the velocity of the fluid. As a general rule required location of air release valves may be seen by referring to the drawing. A careful study will show that there is an air release valve at every change in the pipeline slope with the exception of the extreme low points. |
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Dimension |
| Model |
Working Press |
A |
B |
C |
| Uni - 150 |
10.98 kg/Cm2 |
50 MM |
206.25 MM |
143.75 MM |
| Uni - 300 |
21.96 kg/Cm2 |
87.5 MM |
275 MM |
175 MM |
Uni – 4 furnished standard with 1/16” (1.56 mm) orifice. Other orifices are available where required. Consult factory for details.
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Parts List
- BODY
- HIGH PRESSURE COVER
- HIGH PRESSURE ORIFICE
- VENT PLUG
- “O” RING
- HIGH PRESSURE BALL
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WHY INSTALL?
ECONIMICS – To ensure that a pumping system will operate in the most efficient manner, care must be taken to ensure that trapped or entrained air is not robbing the system of the efficiency that the designer originally intended.
The presence of tapped air pockets can seriously reduce the carrying capacity of the line. In fact, air binding can completely stop the line flow. Air binding in pipelines requires additional power expenditures which can substantially increase the pumping costs. Thus, the proper application and selection of air release valves becomes an investment bringing immediate returns without major cost considerations.
AIR ENTRY
There are numerous ways in which air can enter a pipeline. A few common ways are:
- Air that is in the line before the line is filled and not completely purged.
- Well pump installations without air release valves can on startup add considerable air to the pipeline.
- Air may be drawn in at intakes, for example, by the vortex action at a pump suction.
- Air may be drawn into the line at leaking joints or glands.
- Air in solution is released at high points in the line or at points of pressure reduction such as throtted valves or other restrictions.
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Cast Iron Large Airrelease Valves
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PART LIST |
| No. |
Item |
No. |
Item |
| 1 |
Body |
5 |
Cowl Bolts |
| 2 |
Cover |
6 |
Cover Bolts |
| 3 |
Cowl |
7 |
Ball |
| 4 |
Joint Support Ring |
8 |
Seat Ring |
| Valve Size |
A
Ball Via |
B
Height |
C
Width |
D
Fig. Od. |
E
Fig.Thk. |
F
Bolt Circle |
G
No. Holes |
H
Hole Dia |
| 25 |
51 |
201 |
157 |
Available Scr. End. Only |
| 50 |
76 |
263 |
188 |
151 |
16 |
119 |
100 |
19 |
| 75 |
97 |
282 |
244 |
188 |
19 |
151 |
100 |
19 |
| 100 |
126 |
357 |
304 |
226 |
23 |
188 |
200 |
19 |
| 150 |
201 |
482 |
426 |
276 |
26 |
238 |
200 |
22 |
| 200 |
|
576 |
501 |
338 |
28 |
294 |
200 |
22 |
Note : Flanges – dimensions given are for ASA class 125 ANSI 16.5 or may be as per IS/BS/DIN as required. |

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During the exhausting sequence, the air flowing around the buoy ball produces a resultant downward force which maintains the ball in the open position.
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The buoyant force of the ball will seal the exhaust orifice when water reaches the ball.
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FEATURES
Only one moving part
Non – corrosive, non collapsible float
Drop – tight closure
Highest discharge capacity
Kinetic design prevents blowing shut
NOTES:
- 50 mm & 75 mm size valve available with screwed (N.P.T) or flanged ends on inlet.
- Sizes to 10 mm are available with screwed (N.P.T) outlet and throttle devices for deep well pump service.
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SPECIFICATIONS
The air release valve shall employ the kinetic operating principle with one moving part, a stainless steel buoy ball. The valve shall be designed such that when the large orifice is open, the ball remains in the throat area without the possibility of the valve blowing shut or collapsing the ball. The valve shall close when water rises in the valve to lift the ball to the orifice seat. The valve body shall be cast iron. |
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Cast Iron Dynamic Air valves
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| RATING |
P.N. 10 |
P.N. 16 |
P.N. 25 |
| Body test pressure |
15 bar |
24 bar |
38 |
| Set test pressure |
10 bar |
16 bar |
25 |
| Ball test pressure |
10 bar |
16 bar |
25 |
TEMPERATURE MAX.
LIQUID AIR
400° C 700° C
IRECTION OF OPENING
Anti clockwise unless otherwise specified
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FLANGES
TO B.S. 4504 or B.S. 10
Materials
Body, Cover, Gland etc.
IS 210 FG 220
Trim, Nut & Disc
GM IS 318 LTB 2
Stem STB IS 320 / Alloy 2
Floats : Large coated by ebonite & small by Nitrile rubber on Seasoned wood or stainless steal. Working parts may be supplied of stainless steel conforming to AISI 304 |
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DIMENSIONS IN MILIMETRES P.N. 16 Rating only. |
| Size |
40 |
50 |
80 |
100 |
125 |
150 |
200 |
| A |
600 |
600 |
600 |
695 |
873 |
873 |
1071 |
| B |
258 |
258 |
258 |
322 |
423 |
423 |
517 |
| C (Open) |
492 |
492 |
492 |
512 |
660 |
660 |
776 |
| D |
295 |
295 |
295 |
377 |
511 |
511 |
636 |
| Size of Ball |
125 |
125 |
125 |
125 |
125 |
125 |
125 |
| 100 |
100 |
100 |
125 |
200 |
200 |
280 |
| Approx. wt. Kg 60 |
60 |
60 |
79 |
115 |
217 |
217 |
458 |
| Flow curve Ref. |
1 |
1 |
2 |
3 |
4 |
4 |
5 |
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Note : Due to constant up gradation, dimensions are subject to change by the manufacturer |
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