Unimac Vlaves - manufacturer & exporter of Ball Valves,Butterfly Valves,Check Valves,Strainers,Forged Steel Valves,Cast Iron Valves,Globe Valves,Gate Valves & Plug Valves
 
manufacturer & exporter of Ball Valves,Butterfly Valves,Check Valves,Strainers,Forged Steel Valves,Cast Iron Valves,Globe Valves,Gate Valves & Plug Valves
Ball Valves
Butterfly Valves
Check Valves
Strainers
Forged Steel Valves
Cast Iron Valves
Globe Valves
Gate Valves
Plug Valves

The air release valves shall maintain closed position to prevent the loss of water by the positive seating of a non – corrosive float against a smoothly ground contact surface of the exhaust orifice. It shall automatically provide for the special ball float moves away from the orifice seat. The float shall be free floating within the valve body, linkages or evers attached to the float are not acceptable. The body of the valve shall be cast iron.

INSTALLATION

Once in the system, air will tend to collect at summits in the pipeline and points where the pipe slops changes. Just as important as the proper selection o air release valves is the proper location and installation. Air pockets are generally found just downstream of the area where they are first suspected due to the velocity of the fluid. As a general rule required location of air release valves may be seen by referring to the drawing. A careful study will show that there is an air release valve at every change in the pipeline slope with the exception of the extreme low points.


Dimension
Model Working Press A B C
Uni - 150 10.98 kg/Cm2   50 MM 206.25 MM 143.75 MM
Uni - 300 21.96 kg/Cm2 87.5 MM 275 MM

175 MM

Uni – 4 furnished standard with 1/16” (1.56 mm) orifice. Other orifices are available where required. Consult factory for details.


Parts List

  1. BODY
  2. HIGH PRESSURE COVER
  3. HIGH PRESSURE ORIFICE
  4. VENT PLUG
  5. “O” RING
  6. HIGH PRESSURE BALL

WHY INSTALL?

ECONIMICS – To ensure that a pumping system will operate in the most efficient manner, care must be taken to ensure that trapped or entrained air is not robbing the system of the efficiency that the designer originally intended.

The presence of tapped air pockets can seriously reduce the carrying capacity of the line. In fact, air binding can completely stop the line flow. Air binding in pipelines requires additional power expenditures which can substantially increase the pumping costs. Thus, the proper application and selection of air release valves becomes an investment bringing immediate returns without major cost considerations.

AIR ENTRY
            There are numerous ways in which air can enter a pipeline. A few common ways are:

  1. Air that is in the line before the line is filled and not completely purged.
  2. Well pump installations without air release valves can on startup add considerable air to the pipeline.
  3. Air may be drawn in at intakes, for example, by the vortex action at a pump suction.
  4. Air may be drawn into the line at leaking joints or glands.
  5. Air in solution is released at high points in the line or at points of pressure reduction such as throtted valves or other restrictions.
Cast Iron Large Airrelease Valves

PART LIST

No. Item No. Item
1 Body 5 Cowl Bolts
2 Cover 6 Cover Bolts
3 Cowl 7 Ball
4 Joint Support Ring 8 Seat Ring
Valve Size A
Ball Via
B
Height
C
Width
D
Fig. Od.
E
Fig.Thk.
F
Bolt Circle
G
No. Holes
H
Hole Dia
25 51 201 157 Available Scr. End. Only
50 76 263 188 151 16 119 100 19
75 97 282 244 188 19 151 100 19
100 126 357 304 226 23 188 200 19
150 201 482 426 276 26 238 200 22
200   576 501 338 28 294 200 22

Note : Flanges – dimensions given are for ASA class 125 ANSI 16.5 or may be as per IS/BS/DIN as required.


  1. During the exhausting sequence, the air flowing around the buoy ball produces a resultant downward force which maintains the ball in the open position.
  2. The buoyant force of the ball will seal the exhaust orifice when water reaches the ball.


FEATURES

Only one moving part
Non – corrosive, non collapsible float
Drop – tight closure
Highest discharge capacity
Kinetic design prevents blowing shut

NOTES:

  1. 50 mm & 75 mm size valve available with screwed (N.P.T) or flanged ends on inlet.
  2. Sizes to 10 mm are available with screwed (N.P.T) outlet and throttle devices for deep well pump service.

SPECIFICATIONS

The air release valve shall employ the kinetic operating principle with one moving part, a stainless steel buoy ball. The valve shall be designed such that when the large orifice is open, the ball remains in the throat area without the possibility of the valve blowing shut or collapsing the ball. The valve shall close when water rises in the valve to lift the ball to the orifice seat. The valve body shall be cast iron.


Cast Iron Dynamic Air valves

RATING P.N. 10 P.N. 16 P.N. 25
Body test pressure 15 bar 24 bar 38
Set test pressure 10 bar 16 bar 25
Ball test pressure 10 bar 16 bar 25

TEMPERATURE MAX.

LIQUID                       AIR
400° C                           700° C

IRECTION OF OPENING

Anti clockwise unless otherwise specified

 

FLANGES
TO B.S. 4504 or B.S. 10

Materials
Body, Cover, Gland etc.
IS 210 FG 220
Trim, Nut & Disc
GM IS 318 LTB 2
Stem STB IS 320 / Alloy 2
Floats : Large coated by ebonite & small by Nitrile rubber on Seasoned wood or stainless steal. Working parts may be supplied of stainless steel conforming to  AISI 304


DIMENSIONS IN MILIMETRES P.N. 16 Rating only.

Size 40 50 80 100 125 150 200
A 600 600 600 695 873 873 1071
B 258 258 258 322 423 423 517
C (Open) 492 492 492 512 660 660 776
D 295 295 295 377 511 511 636
Size of Ball 125 125 125 125 125 125 125
100 100 100 125 200 200 280
Approx. wt. Kg 60 60 60 79 115 217 217 458
Flow curve Ref. 1 1 2 3 4 4 5

Note : Due to constant up gradation, dimensions are subject to change by the manufacturer
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